Air Separator
- Flexible Regulation: It has stepless air volume control. The air volume, air speed, and air pressure can be flexibly adjusted through an inverter; both the belt and the air separation drum can be adjusted in speed by frequency conversion; the air volume, air speed, and air pressure at the fan outlet can be adjusted to change the types of separated substances according to needs. The flexible regulation function of the air separator allows it to adapt to different solid waste sorting scenarios, improving the versatility of the equipment.
- Energy Consumption and Environmental Protection: It operates with internal circulating air, resulting in low energy consumption; the air pressure in the settling chamber is controlled to be negative pressure, leading to low noise and less dust emission; the exhaust pipe is equipped with an interface connected to the dust removal and deodorization system to control air pollution. This air separator is an energy-saving and environment-friendly equipment, conforming to the environmental protection requirements of modern solid waste treatment projects.
- Reasonable Design: It features integrated electronic control, an attractive design, and easy installation; the whole machine adopts a modular design with clear functional division, making operation and maintenance simple, and facilitating the addition or reduction of functions as well as later maintenance and repair; the feeding conveyor uses a high-speed belt conveyor to improve the sorting effect, and the separation drum allows large-volume combustible materials to enter the light material component; the light material settling chamber is made of galvanized steel plates, which is corrosion-resistant and pressure-resistant. The reasonable design of the air separator reduces installation and maintenance costs for users, and ensures long-term stable operation of the equipment.
- Superior Performance: The unique cavity shape improves crushing efficiency; for example, the involute cavity design makes materials hit the impact plate vertically, increasing the number of hits; the heavy rotor increases the moment of inertia and improves the material linear speed; the hydraulic operating system is simple and fast, allowing full hydraulic adjustment of the discharge particle size and top-opening replacement of vulnerable parts; high-quality materials extend the service life, with the machine shell, plate hammer, rotor, bearing, etc., made of high-quality raw materials; fine processing ensures stable operation, with the heavy rotor welded as a whole and the fitting surfaces such as the lower frame and bearing seat processed finely. The superior performance of the air separator guarantees high-efficiency and stable operation in long-term solid waste sorting work, reducing the frequency of equipment failures.
- Diversified Functions: The pressure-suction system can effectively remove light materials overflowing outside the screen; it has flexible application and strong adaptability; the fully automatic electronic control system enables remote control and remote operation; multiple configurations are available to meet personalized customization; professional solutions can be provided. The diversified functions of the air separator make it suitable for different solid waste treatment needs of manufacturers, and can be customized according to the specific requirements of the production line.
Overview
Product Introduction: The air separator is a device used in the solid waste sorting production line. It can remove impurities such as dust, lint, and small particles from materials, facilitating subsequent sorting work. This air separator is an essential piece of equipment for solid waste recycling lines, ensuring cleaner materials for further processing.It is often installed in the sorting equipment production line to remove light materials, leaving heavy materials for further sorting by other equipment, so as to achieve resource recycling. By effectively separating light and heavy fractions, the air separator enhances the efficiency of the entire solid waste sorting line and promotes resource reuse.It has a variety of series, such as the KF series. Different series of air separators, including the KF series, are available to meet diverse solid waste sorting requirements of different production scales.
Working Principle:
Based on the principle of aerodynamics, when materials enter the air separator, they are scattered, and light and heavy materials are separated. The cyclone dust collector sends the light materials to the discharge hopper, while the heavy materials settle at the bottom of the air separator. This working process of the air separator ensures efficient separation of light and heavy substances in solid waste, laying a good foundation for subsequent material processing.
Some models screen materials by utilizing the differences in their weight and density. With air as the sorting medium, under the action of air flow and mechanical vibration, materials are separated according to density and particle size. Heavy substances directly enter the hopper and then the next belt conveyor, while light substances are blown up and settle on the light material belt conveyor inside the box. This type of air separator achieves precise material separation through the combined effect of air flow and mechanical vibration, suitable for sorting various solid waste materials.
The KF series air separator drives the rotor to rotate at high speed through a motor. When materials enter the action area of the plate hammer, they are crushed by impact. The crushed materials are repeatedly crushed in the action area between the impact plate and the plate hammer until they reach the required particle size and are discharged from the discharge port. The KF series air separator is designed with high-efficiency crushing and sorting functions, making it ideal for solid waste treatment lines that require both crushing and sorting of materials.
Application Scope:
It is suitable for sorting mixed solid waste, including light materials such as soil and lint, as well as heavy materials of metals and non-metals, so as to further sort and use recyclable materials. This air separator is widely used in solid waste recycling plants, construction waste treatment sites, and other places, playing a key role in the sorting of recyclable materials in solid waste.
Maintenance:
Daily check whether the connections of various parts of the equipment are firm (such as checking whether the lining plate bolts are loose), regularly clean the equipment (to prevent material residues from affecting the sorting effect), lubricate and maintain moving parts (such as belts, drums, bearings, etc.), and replace vulnerable parts (such as plate hammers) in a timely manner according to the equipment operation status. Regular maintenance of the air separator can effectively extend its service life and ensure its continuous and efficient operation in the production line.
Technical Parameters
Technical Parameters
Model | Power(kw) | Weight(kg) | Length(mm) | Width(mm) | Height(mm) | Fan Pressure(kw) |
ADP-1000 | 48 | 9000 | 11724 | 2600 | 3412
| 30 |
ADP-1200 | 55 | 13500 | 2800 | 37 | ||
ADP-1400 | 63 | 20000 | 3000 | 45 |
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Dry Label Remover Machine
- Efficiency and Labor:It saves labor, has high efficiency, and the workload completion rate can reach approximately 98%. This dry label remover machine significantly reduces labor costs compared to manual operations, making it an ideal choice for PET bottle recycling factories looking to optimize efficiency.
- Capacity and Production Capacity:It has a large capacity with a production capacity ranging from 500 to 2000 KG/H, and multiple specifications are available. The reasonably designed structure enhances the output. This high-capacity PET bottle label remover machine can meet the diverse production needs of different-scale PET bottle recycling lines, ensuring stable and efficient operation.
- Cutter - Related:It is equipped with more than 300 specially designed alloy steel blades, which are durable. Some parts adopt diamond wear-resistant blades, whose wear-resistant service life is twice that of alloy cutter particles. The cutter heads are made of high-alloy materials, featuring a large welding area, high hardness, wear resistance, and durability. Moreover, the cutter heads do not need to be replaced in a whole row; only the damaged single cutter head needs to be replaced. The high-quality cutters of this dry label remover machine ensure long-term stable operation, reducing the frequency of maintenance and replacement.
- Label Removal and Separation Effect:It has a high label removal rate. The new machine can be used after installing two-thirds of the blades, and the distance between the moving knife and the door knife can be adjusted, so the label removal effect can reach more than 95% or even more than 98%. The separation rate is as high as 99.5% or more. It adopts a new type of detachable air suction separator, which solves the problem of working on rainy days. The separated paper contains no bottle caps or broken bottles, only a small amount of bottle rings. This PET bottle label remover machine ensures excellent label removal and separation performance, providing high-quality raw materials for the subsequent PET bottle crushing and cleaning process.
- Other Advantages:The blades and cylinder walls are made of thick-walled materials, extending the service life by 3 to 4 years. The rotation speed of the label remover machine is reduced, which lowers the bottle mouth breaking rate without affecting the label removal rate and output. The machine adopts a staggered opposite door, which is convenient for checking the damage of the cutter heads inside the barrel. The machine is equipped with an additional automatic device, enabling easy label removal for both intact bottles and flat bottles. The length of the machine can be customized according to the customer's daily output. This customizable dry label remover machine can be tailored to the specific production needs of different customers, enhancing its adaptability in various PET bottle recycling production lines.
Drum Screen
- High screening efficiency: The drum support adopts an integral shaft structure, which ensures stable and reliable operation and high screening efficiency. This high - efficiency drum screen can greatly improve the material processing speed in production lines.
- Simple structure: The overall structure is simple, with few failures and high cost - effectiveness; the internal drum screen accessories adopt a split design, making replacement and maintenance fast and convenient. The simple structure of this drum screen reduces the maintenance cost for manufacturers and enterprises.
- Not easy to clog: It adopts the rolling conveying principle, with small friction coefficient, light wear, and the screen holes are not easy to clog. The anti - clogging performance of this drum screen ensures long - term stable operation of the production line.
- Energy saving: It adopts reduction transmission, with high transmission efficiency, small power, and energy saving. This energy - saving drum screen helps enterprises reduce energy consumption and production costs, which is in line with the development needs of energy - saving production.
- Good sealing: The drum body adopts an effective sealing structure, which does not produce dust and cause pollution; the screening cylinder can be closed, making it easy for closed dust collection. The good sealing performance of this drum screen meets the environmental protection requirements of modern enterprises and creates a good working environment for workers.
- High reliability: The whole machine has high reliability, with less one - time investment; it operates reliably and has a long service life. The high reliability of this drum screen ensures that enterprises can recover the investment cost quickly and obtain long - term economic benefits.
- Strong customization: Different screen materials and screen hole sizes can be adopted according to customer requirements, with high screening efficiency and low maintenance cost. The strong customization of this drum screen can meet the specific screening needs of different industries and enterprises, such as stone yards, coal mines, chemical plants, etc.
Electrostatic Separator
- Advanced Feeding Technology: According to different materials, a unique feeding method or independent frequency conversion speed control is adopted for feeding, ensuring materials enter the corona electric field evenly. The double-roller electrostatic separator can perform secondary sorting of plastics and metals to improve purity. Compared with single-roller electrostatic separators, it saves time and labor and increases production capacity. The advanced feeding system of this electrostatic separator greatly enhances sorting efficiency and adaptability to different materials.
- Safety Guarantee Design: The equipment generates tens of thousands of volts of high voltage during operation, and there are still high-voltage charges after shutdown. The company has designed an automatic discharge function to ensure the safety of operators. The safety-oriented design of this high-voltage electrostatic separation machine prioritizes the protection of on-site personnel during operation and shutdown.
- Good Dust Removal Effect: A large amount of dust will accumulate inside the equipment after running for a period of time, which affects the sorting effect. The company has designed a dust removal or dust blowing device to maintain the sorting effect. The effective dust removal system of this electrostatic separator ensures long-term stable sorting performance and reduces maintenance frequency.
- Stable Voltage Regulation: Voltage may fluctuate due to weather humidity or peak power consumption. The company has designed an automatic voltage regulation device to stabilize the high-voltage power supply and ensure sorting quality. The automatic voltage regulation function of this electrostatic separation equipment ensures consistent sorting quality even under unstable power supply conditions.
- Easy Operation and Maintenance: During the equipment update, safety, maintenance, operation, and usability are taken into consideration. The speed and feeding adjustment adopt frequency conversion control, and it is equipped with national standard motors, making it easy to operate and maintain. The user-friendly design of this electrostatic separator simplifies daily operation and maintenance for production line engineers and maintenance personnel.